Wire ropeirerope the wire rope is twisted in either zlay or slay. Committee of wire rope producers of the american iron and steel institute construction safety association of ontario the crosby group, inc. The samson app is an allinclusive technical rope guide designed for hobbyists and professionals, alike. Service life determination of wire hoist ropes using. Guidelines for handling, installation and maintenance of wire ropes. Loadmate chain hoist tdu motorized trolley maintenance instructions and spare parts 20082016. Wire rope slings cqre 2 wire rope is made up of three basic parts. In this full length handbook, learn the basics of wire rope including how to choose and measure wire rope. Next, check and retighten nuts to recommended torque see table 1. This wire rope grab is not designed to follow the worker.
The wire rope users manual, fourth edition it is published by the wire rope technical board and is the culmination of a joint effort by the domestic wire rope industry. Wire ropes are used in a variety of different applications. Endless wire rope endlessshape wire rope manufactured by using a special process. The increased strength of these high modulus fibers allows the rope to meet the maximum line pull requirements of mobile cranes. Permission was given to the hanford site hoisting and rigging. Prepare wire rope end termination only as instructed. Structure of stainless steel wire rope wire rope strand directions wire rope specifications e9 0. Volume i of the wirerope handbook is the first of three concurrently published volumes dealing with navy usage of wite rope, it is intended for,c persors concerned with designing wirerope systems, selecting wire rope for these systems, and understanding the effects of various operating conditions. A fundamental requirement for wire ropes is the achievement of the minimum breaking force that complies with the crane or winch safe working load. It is published by the wire rope technical board and is the culmination of a. Description download wire rope users manual comments.
The wire rope users manual is published by the wire rope technical board and is the culmination of a joint effort by the domestic wire rope industry. Additionally, you will understand the fundamental mechanics behind our most popular rope constructions and classifications. Wire rope selection for manual winch application article pdf available in journal of engineering design and technology 72. Some information for this manual was taken with permission from the installation manual. The radius at the bottom of the groove should be slightly larger than the rope. For more than 50 years, the group has been dedicated to excellence and has implemented stringent process controls at each step of the. Match the same size clip to the same size wire rope.
The flash drive can be shared by multiple users, as no password is required. The primary factor in wire rope performance is selecting a wire rope with the best combination of properties for the job. Moreover, the ropes were very far along in the degradation process. Illustrations of lattice boom dismantlingassembly have been reproduced from the mobile crane manual by courtesy of construction safety association of ontario. Pdf wire rope user s manual aisi saul cubillos ramirez. If there is anything in this manual that is not clear or which you. Equipment cases 75150 or available as pdf in the pfeifer download centre at. For more than 50 years, the group has been dedicated to excellence and has implemented stringent process controls at. The core serves as the foundation to hold the rope together. New wire ropes and existing sheaves 3 ordering hoist rope 4. Pdf wire rope selection for manual winch application. Ordering hoist rope 4 ordering governor andor compensation rope 7 other factors to consider 8. This manual is a guide and basic reference for personnel whose duties require the use of rigging.
Typically, strand cores are used in utility cables only. Failure to read and comply with the contents of this manual can result in. For reasons of clarity, all detailed information cannot be provided and every conceivable operational case cannot be covered in these guidelines. Product code and serial number this equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Read online wire rope handbook bridon book pdf free download link book now. Read, understand and follow the instructions in this and other manuals supplied with the wire ropes. The wire rope users manual, fourth edition, december 2005, is now available. Wire rope user manual fourth 4th edition wire rope technical board on. This 160 page manual is a comprehensive and convenient source of reference. K100 is made from a combination of highperformance synthetic fibers that provide strength similar to wire rope with over 80% weight reduction. Wire rope data can be processed into forms that are more. These, while fewin number, vary in both complexity and configuration so as to produce ropes for specific purposes or charcteristics. Committed to the consumer we continue to support our customers by offering supply contracts and field evaluations of rope.
Download for detailed rope inspection checklists, abrasion evaluations, and a library of splice instructions. Techniques, codes and materials are constantly being updated. The key to the success of bethlehem wire rope is the total commitment ww makes to the mining industry. Independent wire rope cores add approximately 15% to the metallic area of ropes of six round strands. Download wire rope handbook bridon book pdf free download link or read online here in pdf. The rh electric wire rope hoists and trolleys have been developed for use in heavyduty service applications and are extremely durable, highly reliable and require very low maintenance. It is intended for use in training and as a reference manual for field operations. The wire rope grab provides a portable lanyard connection point on a wire rope lifeline. Our 46acre manufacturing complex in williamsport, pennsylvania, with over 620,000 square feet under roof, is the single largest wire rope manufacturing facility in north america. The manual is not saved to your device or server, but is read and used directly from the flash drive.
Basically, these three components of a standard wire rope design are. Inspection and maintenance log at the back of this manual. The modular body construction is suitable for all mounting configurations with. For a 26mm wire rope to escape bend fatigue the winch drum or block sheaves over which it runs would need a minimum diameter of over 1. It covers the types of rigging and the application of fiber rope, wire rope, and chains used in various combinations to raise or move heavy loads. Technical aspects about wire ropes 5 wire ropes technical information. This is clearly impractical in many applications, and unnecessary if.
This load should be of equal or greater weight than loads expected in use. Guidelines for handling, installation and maintenance of. Fiber core ropes should not be subjected to degreas. The service life of that rope can be greatly extended by following a planned program of installation, operation, maintenance and inspection to avoid the most common causes of wire rope failure. Usha martin group usha martin is one of the largest manufacturers of high quality wire ropes in the world. The content of the pnnl hoisting and rigging manual was derived from the hanford site hoisting and rigging manual doerl9236.
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